IOT and Industrial Automation Since 2001

IOT Solutions for Industrial Automation – Industry 4.0

Netmax Technologies, a leader in Industrial IoT in India, delivers advanced AI-powered industrial automation and IoT systems to help manufacturing companies transition into smart, connected, zero-error factories.

AI-Driven Industrial Automation Solutions

We focus on factory automation and Industry 4.0 integration, building intelligent systems that boost productivity, quality, and efficiency across shop floors.

Trusted by industry leaders worldwide

Netmax Technologies, serving top industrial hubs across India (Noida, Chandigarh, Gurugram) and international partners including global venture CNH in Holland. Our solutions are trusted by leading industrial companies like Tech Mahindra, Escorts, Swaraj and more, enabling smart factory systems and real-time production monitoring.We integrate with existing equipment and ERP/MES platforms to streamline data flow and decision-making. From government R&D labs (CSIO, TBRL) to global OEMs, customers rely on Netmax’s expertise to modernize production lines and implement digital poka-yoke and pick-to-light solutions. Netmax is recognized for enabling Industry 4.0 integration across plants worldwide.

Industrial IoT electronic components and sensors setup

IoT Transforming Industries 4.0

Explore how IoT and Industry 4.0 are reshaping manufacturing through our curated video playlist. Watch case studies and expert talks that show how sensor networks, cloud analytics and AI-driven automation improve efficiency, quality and sustainability.

Person monitoring IoT industrial data on tablet

How These Technologies Benefit Top Industries

• Automotive and OEM manufacturing
• Heavy engineering and fabrication units
• Electronics and precision manufacturing
• FMCG and packaging industries
• Energy-intensive manufacturing plants
• R&D and government research organizations

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Learn More About IOT Industrial Automation Solutions - Key Offering

Netmax’s industrial IoT applications solve critical manufacturing challenges and deliver measurable benefits.
Our key offerings include

Digital Pick-to-Light – Pick Blinking Item System

Digital Pick-to-Light – Pick Blinking Item System

Digital Pick-to-Light system uses LED-guided indicators to highlight the exact bin or item that needs to be picked during assembly or kitting operations. When an order is triggered, the correct location blinks automatically, guiding operators visually and eliminating selection errors. This system significantly reduces picking mistakes, improves assembly accuracy and increases line speed.

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Digital SOP - OGS (Operator Guidance System)

Digital-sop-operator-guidence-system

Digital SOP Operator Guidance System provides real-time, task-based instructions to operators using tablets or industrial displays. The system ensures process compliance by guiding operators through each step and confirming completion before moving ahead. It improves consistency, reduces dependency on supervisor intervention, and supports paperless manufacturing operations.

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Digital Quality Gate – IIoT Cloud-Based System

Cloud-IOT-Digital-Quality-Gate

Digital Quality Gate system acts as an intelligent checkpoint between manufacturing stages. Inspection results are captured automatically and uploaded to a cloud-based IIoT platform. Only components that meet defined quality parameters are allowed to proceed. This ensures error-free handoffs, full audit traceability, and compliance with modern quality standards.

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Digital Poka-Yoke System

Digital-poka-yoke-system-IOT-based

IoT-based Digital Poka-Yoke System connects multiple sensors and devices to a centralized platform for real-time monitoring and control. Every operation is validated digitally, and deviations are instantly flagged on dashboards. With cloud connectivity, this system provides complete traceability, analytics, and remote visibility, supporting zero-defect manufacturing initiatives.

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Kit Call System with RFID

IOT-IIOT-based-Digital-SOP

RFID-based Kit Call System automates material replenishment by detecting kit usage in real time. When inventory reaches a predefined threshold, the system automatically triggers a replenishment signal without manual intervention. This ensures uninterrupted production flow, eliminates stockouts and improves material handling efficiency across assembly lines.

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Air Leak Tester App

Cloud-IOT-Digital-Quality-Gate

Air Leak Tester App uses IoT-enabled sensors to detect compressed air leaks in real time. The system logs leak data, test results, and timestamps directly into a digital dashboard, enabling quick identification and resolution. Early leak detection helps reduce energy loss, lower operational costs, fast decision-making and improve safety in plant utilities.

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Product Design and Development

Netmax has completed various projects. Such as :

  • Bullet Velocity Measurement (CSIO), and Shadowgraphy for TBRL (DRDO).
  • IIOT Sensors, Smart Energy Meters, CNC/PLC Digitisation & Machine Learning Based Sensors.
engineering-students-software development

Features of IoT Automation in Industry

 IIoT dashboards display live KPIs and alerts from the shop floor. Edge computing and on-site analytics allow factories to analyze data instantly as it’s collected, essential for timely quality control and decision-making.

Our solutions are built to scale. Standardized IIoT frameworks allow easy rollout of identical setups across multiple lines and plants, ensuring consistency and fast deployment.

All equipment connects securely to an industrial cloud platform. We use standard IIoT protocols (MQTT, OPC UA, etc.) to integrate devices and legacy machines, enabling seamless data exchange across systems.

Responsive web and mobile apps let supervisors monitor operations from anywhere. Live dashboards and remote controls keep managers connected to production on the go.

Customizable dashboards show key metrics (OEE, yield, cycle time, reduce production time and increase quality ) at a glance. Tiered alerting (email/SMS/app) notifies managers of anomalies or downtime in real time.

Interactive digital work instructions replace paper forms. Operators follow guided workflows on tablets, ensuring compliance and reducing errors in critical processes.

Awards & Recognition

NetMax were awarded by the times of India for presenting the best Innovative Project Idea. Mr Jagdeep Singh , director of Netmax Technologies' develop AI based smart camera for parking and traffic lights

Times of India Innovation Awards

We were awarded by the Times of India for presenting the Best Innovative Project Idea . We also manufactured and delivered a product developed at Senworx Labs. The project includes Machine Learning and AI based camera system . Which can be used for various Security, Traffic Control and Surveillance activities.

Best Professional Team at Hackathon

We were awarded best Innovative Team in Professional category at TIECON 2018. Honourable Finance Minister of Punjab, Mr Manpreet Singh Badal awarded us the cash award and memento. For building hi-tech Image Recognition system for Blacklisted vehicles using Camera Feed.

Achievements and recognitions that highlight Netmax Technologies’ success in delivering top-quality industrial training and professional courses of AI/ Machine Learning/ AWS/ Cloud Computing/ C-C++/ Web Designing / Web Development/ Data Science/ Data Analytics

IoT Automation Cloud Solutions – Key Benefits

Increased operational efficiency

Smart IOT manufacturing enablement

Reduced operational and energy costs

Enhanced process optimization

Real-time data collection

Faster, data-driven decision-making

Reduced machine downtime

Improved product quality & consistency

Centralized monitoring across plants

What is the first step to working with Netmax?

The first step is a technical consultation, where we:

  • Understand your process challenges
  • Assess existing infrastructure
  • Identify quick-win automation opportunities
  • Propose a pilot roadmap

No pressure. No generic pitch. Just clarity. Human-Friendly environment.

Netmax solutions serve a wide range of manufacturing sectors – from heavy industries (automotive, steel, mining) to precision manufacturing (electronics, pharmaceuticals). Any plant that needs real-time production monitoring, quality control or factory automation can benefit.

We are a software-first IoT automation partner. Our core expertise is IIoT platforms, cloud systems, AI/ML models, and data analytics. We integrate with existing PLCs, sensors, cameras, and machines rather than replacing them.

Yes. Our architecture is multi-plant and multi-line ready. A single cloud dashboard can monitor operations across factories, cities or regions with standardized KPIs and role-based access.

Netmax Technologies capture:

  • Machine status and cycle data
  • Production counts and quality metrics
  • Vision inspection results
  • Operator inputs and SOP confirmations
  • Environmental and process parameters

All data is structured for real-time and historical analysis.

AI and ML are used for:

  • Pattern detection in production data
  • Predictive maintenance models
  • Quality trend analysis
  • Anomaly detection before failures occur

This helps teams move from reactive to predictive decision-making

Is real-time visibility truly live or delayed?

Our systems support edge computing, meaning data is processed near the machine first, then synced to the cloud. This ensures low-latency alerts and immediate visibility for critical events.

Yes. Our platforms support web and mobile access, allowing supervisors and leadership to monitor KPIs, alerts, and reports from anywhere without compromising security.

Dashboards are fully customizable:

  • OEE, yield, downtime, cycle time
  • Line-level, plant-level and enterprise views.
  • Role-specific layouts for operators, managers and leadership.

No generic dashboards. Everything aligns with business goals.

Yes. We implement digital SOPs, operator guidance systems and electronic checklists, reducing paperwork and improving compliance and traceability.

Yes. We support:

  • System monitoring
  • Model tuning
  • Dashboard optimization
  • Continuous improvement based on new data
  • Automation is not one-time; it evolves with operations.

Yes. We support:

  • System monitoring
  • Model tuning
  • Dashboard optimization
  • Continuous improvement based on new data
  • Automation is not one-time; it evolves with operations.

Our Consultation Approach

Frequently Asked Questions